Skip to main content

Specialized used 3D-printing and liquid polymer to make a better bike seat

Over the years, cycling component manufacturers have gone to great lengths to find ways to improve the bikes that we ride. Frames have gotten lighter and stronger, chainsets have gotten smoother and more efficient, and brakes have transitioned from pads to discs, all in an effort to cut weight and improve safety, while also getting faster. Over that time, the bike saddle has often been overlooked, forcing riders to settle for seats that are often uncomfortable and based on decades-old designs. Today, that all changes as Specialized has unveiled a completely new technique for designing and building bike seats that it claims will revolutionize the industry forever.

Recommended Videos

Using a process called Digital Light Synthesis (DLS), Specialized has developed what it calls Mirror Technology, a material that is far more tunable and versatile than traditional foam padding. So much so that the company says that Mirror can replace padding at every cycling touchpoint and will reflect a rider’s anatomy to help improve comfort and stability, while also reducing the possibility of injury. Essentially, that means seats that are better suited for both men and women and their individual needs.

The DLS process, which was created by a company called Carbon, allows designers to use liquid polymers to 3D print the complex lattice structure that makes Mirror Technology unique. This has the added benefit of greatly speeding up the development time for Specialized designers, allowing them to reportedly produce 70 different saddle designs in a single year. Perhaps even more impressive is that the process is so quick and efficient that a new design can go from a prototype to a rideable sample in a single day, allowing for the strengths and weaknesses of individual designs to be evaluated much more quickly.

Image used with permission by copyright holder

Specialized says that the Mirror lattice that was created using the Digital Light Synthesis process is made up of 14,000 struts and 7,799 nodes, each of which can be individually tuned. That provides far more flexibility in how the company designs its bike seats, giving it the ability to set the softness and rigidity in ways that have never been possible before. In fact, Mirror designers say that in order to replicate their seats using traditional materials a manufacturer would have to use literally thousands of different densities of foam in a single saddle.

What does that mean for cyclists? Reportedly, the Mirror Technology has already been scientifically validated to improve sit-bone comfort for both male and female riders. Beyond that, however, the material will also dampen vibrations and deliver increased pelvic stability, which should translate into better comfort, particularly on longer rides. Specialized says that Mirror also allows for penile blood flow in men by reducing soft tissue pressure as well. That could address a major criticism of traditional bike saddles as well.

Currently, several of Specialized pro riders are testing a prototype Power Saddle that uses Mirror Technology, both on the road and in the mountains. If things continue to proceed as expected, the company says that it expect to release the first new model in early 2020. There is no word on the price or weight of the seat as of yet.

To find out more about Mirror Technology visit the Specialized website.

Kraig Becker
Former Digital Trends Contributor
Kraig Becker is a freelance outdoor writer who loves to hike, camp, mountain bike, trail run, paddle, or just about any other…
Circular confirms its $259 smart ring is coming to the U.S.
best wearables of ces 2022 circular ring

The Circular smart ring is finally going to be available for pre-order on Sunday, February 27, via the Circular website and will cost $259. The wearable tech will be available for presale in European countries (France, Germany, the U.K., and Italy,) the United States, Australia, Hong Kong, and Singapore. Pre-orders will go live at 1:30 p.m. ET on Sunday, February 27. Those who pre-order the smart ring should expect delivery between April and June 2022, according to a Circular press release.

Circular doesn't clarify what ring sizes will be available when presales go live, however, the company has said that seven sizes for both men and women will be available. Digital Trends has reached out for clarification on the available sizes, and will update this article when we hear back. The Circular smart ring also comes in four different colors that can be switched out with replaceable outer shells: Black, rose gold, silver, and gold.

Read more
How to take an ECG with your Apple Watch and see irregular heart notifications
ecg app apple watch

The ECG app is one of the most vital features of the Apple Watch, allowing you to see an electrocardiogram of your heart whenever you want. Along with this, the Apple Watch can notify you of irregular heart rhythms.

Read more
The best Black Friday air fryer deals for 2022
Best Black Friday Air Fryer Deals

Though Black Friday's over for another year, you'll still find plenty of Black Friday deals out there. If you're in the market for an air fryer, we don't blame you. It's the kitchen gadget that no one can stop talking about. After all, what other device can whip up a perfect crunchy batch of fries or delicious fried chicken while using minimal energy and providing healthier results? Big retailers like Best Buy, Walmart, and Amazon have plenty of Black Friday air fryer deals on right now, so how do you know where to start? Below, we've picked some of the best available deals from brands like Bell, Insignia, Ninja, and many more, so keep reading to find your new air fryer for less.
Best Black Friday air fryer deals under $100
Bella Pro Series 2-quart Analog Air Fryer -- $20, was $45

If you're still tentative about air fryers, it's hard to go wrong buying the Bella Pro Series 2-quart Analog Air Fryer. This simple-to-use air fryer doesn't boast a stainless steel case or perform multiple functions, but it does the main job creating crispy, healthy, good-tasting snacks and appetizers. No preheating time means you're ready to cook faster than a conventional oven, and dishwasher-safe components makes cleanup quick and easy. The small Bella Pro Series air fryer is one of the best air fryer deals, priced to attract new cooks to the category.

Read more